package com.dy.pmsStation.assemblyStep; import com.baomidou.mybatisplus.core.toolkit.CollectionUtils; import com.baomidou.mybatisplus.core.toolkit.StringUtils; import com.dy.pmsGlobal.daoOth.OthFileMapper; import com.dy.pmsGlobal.daoPlt.*; import com.dy.pmsGlobal.daoPr.PrAssemblyPlanMapper; import com.dy.pmsGlobal.daoPr.PrProductionNodeMapper; import com.dy.pmsGlobal.daoSta.*; import com.dy.pmsGlobal.dyFile.FileOperate; import com.dy.pmsGlobal.dyFile.FileRestVo; import com.dy.pmsGlobal.pojoOth.OthFile; import com.dy.pmsGlobal.pojoPlt.*; import com.dy.pmsGlobal.pojoPr.PrAssemblyPlan; import com.dy.pmsGlobal.pojoPr.PrProductionNode; import com.dy.pmsGlobal.pojoPr.PrWorkingInstruction; import com.dy.pmsGlobal.pojoSta.*; import com.dy.pmsGlobal.util.DeviceResult; import com.dy.pmsGlobal.util.DeviceStatus; import com.dy.pmsGlobal.util.QrCodeConstant; import lombok.extern.slf4j.Slf4j; import org.springframework.beans.BeanUtils; import org.springframework.beans.factory.annotation.Autowired; import org.springframework.beans.factory.annotation.Value; import org.springframework.stereotype.Service; import org.springframework.transaction.annotation.Transactional; import java.math.BigInteger; import java.util.*; import java.util.stream.Collectors; @Slf4j @Service public class AssemblyStepSv { private static final String WORK_TYPE_ASSEMBLY = "1"; private static final String WORK_TYPE_TEST = "2"; private static final String WORK_TYPE_INSPECTION = "3"; private static final String WORK_TYPE_REPAIR = "4"; private static final String WORK_TYPE_OTHER = "5"; private StaDeviceLastMapper deviceLastDao; private StaDeviceLifeMapper deviceLifeDao; private StaDeviceLifeLastMapper deviceLifeLastDao; private StaWipSnExMapper wipSnExDao; private StaDeviceProductionLogMapper deviceProductionLogDao; private StaAssemblyWorkLastMapper assemblyWorkLastDao; private PrAssemblyPlanMapper assemblyPlanDao; // private PrProductionProcessMapper processDao; private PrProductionNodeMapper nodeDao; private StaRepairInfoMapper repairInfoDao; private PltProductQualityInspectionItemsMapper qualityItemsDao; private PltProductTestInspectionItemsMapper testItemsDao; private PltProductMapper productDao; private PltProParamsMapper paramsDao; private PltProductFileMapper productFileDao; private FileOperate fileOperate; private OthFileMapper othFileMapper; @Value("${dy.webFile.fmUrl}") private String fmUrl; @Autowired public void setDeviceLastDao(StaDeviceLastMapper deviceLastDao) { this.deviceLastDao = deviceLastDao; } @Autowired public void setDeviceLifeDao(StaDeviceLifeMapper deviceLifeDao) { this.deviceLifeDao = deviceLifeDao; } @Autowired public void setWipSnExDao(StaWipSnExMapper wipSnExDao) { this.wipSnExDao = wipSnExDao; } @Autowired public void setDeviceProductionLogDao(StaDeviceProductionLogMapper deviceProductionLogDao) { this.deviceProductionLogDao = deviceProductionLogDao; } @Autowired public void setAssemblyWorkLastDao(StaAssemblyWorkLastMapper assemblyWorkLastDao) { this.assemblyWorkLastDao = assemblyWorkLastDao; } @Autowired public void setAssemblyPlanDao(PrAssemblyPlanMapper assemblyPlanDao) { this.assemblyPlanDao = assemblyPlanDao; } @Autowired public void setNodeDao(PrProductionNodeMapper nodeDao) { this.nodeDao = nodeDao; } @Autowired public void setRepairInfoDao(StaRepairInfoMapper repairInfoDao) { this.repairInfoDao = repairInfoDao; } @Autowired public void setQualityItemsDao(PltProductQualityInspectionItemsMapper qualityItemsDao) { this.qualityItemsDao = qualityItemsDao; } @Autowired public void setTestItemsDao(PltProductTestInspectionItemsMapper testItemsDao) { this.testItemsDao = testItemsDao; } @Autowired public void setProductDao(PltProductMapper productDao) { this.productDao = productDao; } @Autowired public void setParamsDao(PltProParamsMapper paramsDao) { this.paramsDao = paramsDao; } @Autowired public void setProductFileDao(PltProductFileMapper productFileDao) { this.productFileDao = productFileDao; } @Autowired public void setFileOperate(FileOperate fileOperate) { this.fileOperate = fileOperate; } @Autowired public void setOthFileMapper(OthFileMapper othFileMapper) { this.othFileMapper = othFileMapper; } @Autowired public void setDeviceLifeLastDao(StaDeviceLifeLastMapper deviceLifeLastDao) { this.deviceLifeLastDao = deviceLifeLastDao; } @Transactional public int save(QueryVo params) { long workId = Long.parseLong(params.workId); StaAssemblyWorkLast workLast = assemblyWorkLastDao.selectByPrimaryKey(workId); if (workLast == null) { throw new RuntimeException("系统中没有该条登录信息");//工单不存在 } PrAssemblyPlan plan = assemblyPlanDao.selectByPrimaryKey(workLast.getPlanId()); // 验证并处理设备号和物料号 Set deviceSet = new HashSet<>(Arrays.asList(params.deviceNo)); // 分类设备号和物料号 List deviceList = new ArrayList<>(); List> materialList = new ArrayList<>(); List productList = productDao.selectAll(null); deviceSet.forEach(deviceNo -> { if (deviceNo.contains(plan.batchNo)) { deviceList.add(deviceNo); } else { //判断是不是是本厂物料,如果是,则添加物料到ex表中 Map result = queryByDeviceNo(deviceNo, productList); if (StringUtils.isNotBlank(result.get("proName"))) { materialList.add(result); } } }); if (deviceList.isEmpty()) { throw new RuntimeException("设备号(" + Arrays.toString(params.deviceNo) + ")均不属于当前任务计划"); } if (deviceList.size() > 1) { throw new RuntimeException("在产设备(" + deviceList.stream().collect(Collectors.joining(",")) + ")有且只能有一个属于当前任务计划"); } StaDeviceLast deviceLast = buildDeviceLast(params, workLast, deviceList.get(0)); int count = deviceLast.id == null ? deviceLastDao.insertSelective(deviceLast) : deviceLastDao.updateByPrimaryKey(deviceLast); saveDeviceProductionLog(deviceLast); PrProductionNode node = nodeDao.selectByPrimaryKey(workLast.nodeId); if (node.isRecord) { saveDeviceLife(deviceLast); } if (CollectionUtils.isNotEmpty(materialList)) { saveSnEx(workLast, deviceList, materialList); } return count; } private void saveDeviceProductionLog(StaDeviceLast deviceLast) { StaDeviceProductionLog log = new StaDeviceProductionLog(); BeanUtils.copyProperties(deviceLast, log); log.setId(null); // 设备生产日志ID设为null,表示新增 deviceProductionLogDao.insertSelective(log); } private void saveDeviceLife(StaDeviceLast deviceLast) { StaDeviceLife life = new StaDeviceLife(); BeanUtils.copyProperties(deviceLast, life); life.setId(null); deviceLifeDao.insertSelective(life); StaDeviceLifeLast lastLife = new StaDeviceLifeLast(); BeanUtils.copyProperties(deviceLast, lastLife); lastLife.setId(null); int count = deviceLifeLastDao.updateByDeviceNo(lastLife); if (count == 0) { deviceLifeLastDao.insertSelective(lastLife); } } private StaDeviceLast buildDeviceLast(QueryVo params, StaAssemblyWorkLast workLast, String deviceNo) { //组装数据 StaDeviceLast record = new StaDeviceLast(); //pr_assembly_plan input_number +1 投入数加1 根据deviceNo 找到对应任务 PrAssemblyPlan assemblyPlan = queryPlanByDeviceNo(deviceNo); //PrAssemblyPlan assemblyPlan = assemblyPlanDao.selectByPrimaryKey(workLast.planId); StaDeviceLast preRecord = deviceLastDao.selectByDeviceNo(deviceNo); if (preRecord != null) { record.id = preRecord.id; record.inTime = preRecord.outTime; record.inLineTime = preRecord.inLineTime; record.outLineTime = preRecord.outLineTime;//下边判断是否结束会用到 得留着 } else { record.inTime = new Date(); record.inLineTime = new Date(); assemblyPlan.setInputNumber(assemblyPlan.getInputNumber() + 1); } record.outTime = new Date(); record.planId = assemblyPlan.getId(); record.workId = Long.parseLong(params.workId); record.stationId = workLast.stationId; record.deviceNo = deviceNo; record.currNode = workLast.nodeId; record.updatedBy = workLast.userId; record.assistants = workLast.assistants; record.errorMsg = params.errorMsg; Boolean isEnd = false;//是否经历过或正在经历结束节点 if (workLast.nodeId == null) { if (record.outLineTime != null) { isEnd = true; } if(StringUtils.isNotBlank(params.getContent())){ record.nodeContent = params.getContent(); } } else { PrProductionNode node = nodeDao.selectByPrimaryKey(workLast.nodeId); record.nodeContent = node.content; PrProductionNode nextNode = nodeDao.selectNodeBySort(node.getProcessId() , (node.getSort() + 1)); record.nextNodeContent = nextNode.content; record.nextNode = nextNode.id; if (node.isRecord) { record.deviceCycleContent = node.deviceCycleContent; } if (node.getIsEnd() && record.outLineTime == null) { record.outLineTime = new Date(); assemblyPlan.setOutputNumber(assemblyPlan.getOutputNumber() + 1); isEnd = true; } else if (record.outLineTime != null) { isEnd = true; } } record.status = getStatus(params.status, isEnd, workLast.workType.toString()); record.result = getResult(params.status, workLast.workType.toString()); assemblyPlanDao.updateByPrimaryKeySelective(assemblyPlan); return record; } private void saveSnEx(StaAssemblyWorkLast workLast, List deviceList, List> materialList) { for (Map material : materialList) { StaWipSnEx snEx = new StaWipSnEx(); snEx.deviceNo = deviceList.get(0); snEx.productNo = material.get("deviceNo"); snEx.productName = material.get("proName"); snEx.productId = Long.parseLong(material.get("proId")); snEx.createTime = workLast.startTime; snEx.createBy = workLast.userId; wipSnExDao.insertSelective(snEx); } } /** * 原状态: 0:待生产,1:组装中,2:完成,3:维修,4:报废,5:测试不通过,6:品检不通过 * 20240717当前状态 状态: 1, 组装中,2:完成,3:维修,4:报废 * * @param status 状态 * @param isEnd 是否经历过结束节点 * @return 状态 */ private Integer getStatus(String status, boolean isEnd, String workType) { //组装 2024/07/17 目前组装workType 1 只有MarkOk //测试 //品检 if (WORK_TYPE_ASSEMBLY.equals(workType) || WORK_TYPE_TEST.equals(workType) || WORK_TYPE_INSPECTION.equals(workType) || WORK_TYPE_REPAIR.equals(workType)|| WORK_TYPE_OTHER.equals(workType)) { return switch (status) { case QrCodeConstant.MarkOk -> isEnd ? DeviceStatus.COMPLETED.getCode() : DeviceStatus.ASSEMBLING.getCode(); case QrCodeConstant.MarkQualified -> isEnd ? DeviceStatus.COMPLETED.getCode() : DeviceStatus.ASSEMBLING.getCode(); case QrCodeConstant.MarkUnqualified -> DeviceStatus.REPAIR.getCode(); case QrCodeConstant.MarkWaste -> DeviceStatus.WASTE.getCode(); default -> throw new RuntimeException("状态错误"); }; } //维修 throw new RuntimeException("状态错误,无效的节点类型: " + workType); } /** * 结果: 1:通过,2:测试通过,3:品检通过,4:维修通过,5:测试不通过,6:品检不通过,7:报废 * * @param status 前端出来的状态 * @return 结果 */ private Integer getResult(String status, String workType) { //组装 临时任务-其他 if (WORK_TYPE_ASSEMBLY.equals(workType) || WORK_TYPE_OTHER.equals(workType)) { return switch (status) { case QrCodeConstant.MarkOk -> DeviceResult.PASS.getCode(); default -> throw new RuntimeException("状态错误"); }; //测试 } else if (WORK_TYPE_TEST.equals(workType)) { return switch (status) { case QrCodeConstant.MarkQualified -> DeviceResult.TEST_PASS.getCode(); case QrCodeConstant.MarkUnqualified -> DeviceResult.TEST_FAIL.getCode(); default -> throw new RuntimeException("状态错误"); }; //品检 } else if (WORK_TYPE_INSPECTION.equals(workType)) { return switch (status) { case QrCodeConstant.MarkQualified -> DeviceResult.INSPECTION_PASS.getCode(); case QrCodeConstant.MarkUnqualified -> DeviceResult.INSPECTION_FAIL.getCode(); default -> throw new RuntimeException("状态错误"); }; //维修 } else if (WORK_TYPE_REPAIR.equals(workType)) { return switch (status) { case QrCodeConstant.MarkOk -> DeviceResult.REPAIR_PASS.getCode(); case QrCodeConstant.MarkWaste -> DeviceResult.WASTE.getCode(); default -> throw new RuntimeException("状态错误"); }; } throw new RuntimeException("状态错误,无效的节点类型: " + workType); } @Transactional public int repair(QueryVo vo) { long workId = Long.parseLong(vo.workId); StaAssemblyWorkLast workLast = assemblyWorkLastDao.selectByPrimaryKey(workId); if (workLast == null) { throw new RuntimeException("系统中没有该条登录信息"); } StaDeviceLast preDeviceRecord = deviceLastDao.selectByDeviceNo(vo.deviceNo[0]); StaRepairInfo repairInfo = new StaRepairInfo(); repairInfo.workId = workId; repairInfo.deviceNo = vo.deviceNo[0]; repairInfo.repairTime = new Date(); repairInfo.repairBy = workLast.userId; repairInfo.repairReason = vo.errorMsg; if (preDeviceRecord != null) { repairInfo.fromNode = preDeviceRecord.currNode; } repairInfoDao.insertSelective(repairInfo); StaDeviceLast deviceLast = buildDeviceLast(vo, workLast, vo.deviceNo[0]); deviceLast.setRepairId(repairInfo.getId()); int count = deviceLast.id == null ? deviceLastDao.insertSelective(deviceLast) : deviceLastDao.updateByPrimaryKey(deviceLast); saveDeviceProductionLog(deviceLast); //只要经历过结束节点,就一直记录device life if (preDeviceRecord != null && preDeviceRecord.getOutLineTime() != null) { saveDeviceLife(deviceLast); } return count; } @Transactional public int testing(QueryVo vo) { long workId = Long.parseLong(vo.workId); StaAssemblyWorkLast workLast = assemblyWorkLastDao.selectByPrimaryKey(workId); if (workLast == null) { throw new RuntimeException("系统中没有该条登录信息"); } StaDeviceLast deviceLast = buildDeviceLast(vo, workLast, vo.deviceNo[0]); int count = deviceLast.id == null ? deviceLastDao.insertSelective(deviceLast) : deviceLastDao.updateByPrimaryKey(deviceLast); saveDeviceProductionLog(deviceLast); PrProductionNode node = nodeDao.selectByPrimaryKey(workLast.nodeId); if (node != null && node.isRecord) { saveDeviceLife(deviceLast); } return count; } @Transactional public int inspectQuality(QueryVo vo) { long workId = Long.parseLong(vo.workId); StaAssemblyWorkLast workLast = assemblyWorkLastDao.selectByPrimaryKey(workId); if (workLast == null) { throw new RuntimeException("系统中没有该条登录信息"); } StaDeviceLast deviceLast = buildDeviceLast(vo, workLast, vo.deviceNo[0]); int count = deviceLast.id == null ? deviceLastDao.insertSelective(deviceLast) : deviceLastDao.updateByPrimaryKey(deviceLast); saveDeviceProductionLog(deviceLast); PrProductionNode node = nodeDao.selectByPrimaryKey(workLast.nodeId); if (node != null && node.isRecord) { saveDeviceLife(deviceLast); } return count; } //无任务计划中的其他 传workId ,手写工作内容 , 数量 @Transactional public int otherWork(QueryVo vo) { long workId = Long.parseLong(vo.workId); StaAssemblyWorkLast workLast = assemblyWorkLastDao.selectByPrimaryKey(workId); if (workLast == null) { throw new RuntimeException("系统中没有该条登录信息"); } int count = 0; //保存工作记录 //如果有设备码 if(vo.deviceNo != null && StringUtils.isNotBlank(vo.deviceNo[0])){ StaDeviceLast deviceLast = buildDeviceLast(vo, workLast, vo.deviceNo[0]); count = deviceLast.id == null ? deviceLastDao.insertSelective(deviceLast) : deviceLastDao.updateByPrimaryKey(deviceLast); saveDeviceProductionLog(deviceLast); }else{ StaDeviceProductionLog log = new StaDeviceProductionLog(); log.setId(null); // 设备生产日志ID设为null,表示新增 log.setDeviceNo(""); //RepairId planId currNode deviceCycleContent memo log.setWorkId(workId); log.setStationId(workLast.getStationId()); log.setNodeContent(vo.getContent()); log.setStatus(DeviceStatus.COMPLETED.getCode());//完成状态 log.setResult(DeviceResult.PASS.getCode());//通过 log.setErrorMsg(vo.getErrorMsg()); log.setAssistants(workLast.getAssistants()); log.setInTime(new Date()); log.setOutTime(new Date()); log.setUpdatedBy(workLast.getUserId()); log.setNumber(vo.getNumber()); count = deviceProductionLogDao.insertSelective(log); } return count; } //根据节点查出节点作业指导书 public PrProductionNode getSopByNodeId(String nodeId) { if (com.alibaba.excel.util.StringUtils.isBlank(nodeId)) { throw new RuntimeException("节点ID不能为空"); } PrProductionNode node = nodeDao.selectByPrimaryKey(Long.parseLong(nodeId)); if (node == null) { throw new RuntimeException("节点ID不存在,请检查"); } if (node.instruction != null) { addUrl(node.instruction); } return node; } //主要技术参数 俩个方法同 platform-->product-->productSv public List getParamsByProId(String proId) { if (StringUtils.isBlank(proId)) { throw new RuntimeException("产品ID不能为空"); } List proParams = paramsDao.selectParams(Long.parseLong(proId)); return proParams; } // 根据产品查出产品文件 public List getFileByProId(String proId) { if (StringUtils.isBlank(proId)) { throw new RuntimeException("产品ID不能为空"); } List proFiles = productFileDao.selectDocuments(Long.parseLong(proId)); proFiles.stream().forEach(doc -> { OthFile file = othFileMapper.selectByPrimaryKey(doc.fileId); if (file == null) { return; } FileRestVo fileRestVo = fileOperate.parseHashcode(fmUrl, file.hash); doc.webUrl = fileRestVo.fileSysRestUrl + fileRestVo.fileWebDownloadPath + doc.fileId; doc.orgName = file.orgName; doc.extName = file.extName; }); return proFiles; } public List getQualityItems(String proId) { Map params = new HashMap<>(); params.put("proId", proId);//item start count params.put("disabled", "0"); //查询符合条件的记录 return qualityItemsDao.selectSome(params); } public List getTestItems(String proId) { Map params = new HashMap<>(); params.put("proId", proId); params.put("disabled", "0"); return testItemsDao.selectSome(params); } private boolean isOurProduct(String deviceNo, List products) { if (StringUtils.isNotEmpty(deviceNo) && deviceNo.length() == 22) { for (PltProduct product : products) { if (deviceNo.startsWith(QrCodeConstant.TypeProduct + product.getCode())) { return true; } } } return false; } private void addUrl(PrWorkingInstruction ins) { if (ins == null || ins.fileId == null) { return; } OthFile file = othFileMapper.selectByPrimaryKey(ins.fileId); if (file == null) { return; } FileRestVo fileRestVo = fileOperate.parseHashcode(fmUrl, file.hash); ins.webUrl = fileRestVo.fileSysRestUrl + fileRestVo.fileWebDownloadPath + ins.fileId; ins.orgName = file.orgName; ins.extName = file.extName; } // private PltProduct addWebUrl(PltProduct pro) { // if (pro != null) { // if (pro.image != null) { // String filePathWithWebUrl = getFilePathWithWebUrl(pro.image); // pro.imageWebPath = filePathWithWebUrl; // pro.imageWebPathZip = fileOperate.getImgFileZipPath(filePathWithWebUrl); // } // // pro.proFiles.stream().forEach(doc -> { // OthFile file = othFileMapper.selectByPrimaryKey(doc.fileId); // if (file == null) { // return; // } // FileRestVo fileRestVo = fileOperate.parseHashcode(fmUrl, file.hash); // doc.webUrl = fileRestVo.fileWebDownloadPath + doc.fileId; // doc.orgName = file.orgName; // doc.extName = file.extName; // }); // } // return pro; // } private String getFilePathWithWebUrl(Long fileId) { OthFile file = othFileMapper.selectByPrimaryKey(fileId); FileRestVo fileRestVo = fileOperate.parseHashcode(fmUrl, file.hash); return fileRestVo.fileWebUrl + file.filePath; } public Map queryByDeviceNo(String deviceNo, List productList) { Map map = new HashMap<>(); map.put("deviceNo", deviceNo); map.put("proName", ""); map.put("proType", ""); map.put("proId", ""); map.put("proCode", ""); //判断是不是是本厂物料 if (CollectionUtils.isEmpty(productList)) { productList = productDao.selectAll(null); } PltProduct product = null; if (StringUtils.isNotEmpty(deviceNo) && deviceNo.length() == 22) { product = productList.stream().filter(p -> deviceNo.startsWith(QrCodeConstant.TypeProduct + p.getCode())).findFirst().orElse(null); } if (product != null) { map.put("deviceNo", deviceNo); map.put("proName", product.getName()); map.put("proType", product.getType()); BigInteger proId = BigInteger.valueOf(product.getId()); map.put("proId", proId.toString()); map.put("proCode", product.getCode()); } return map; } //查询产品所在的任务 public PrAssemblyPlan queryPlanByDeviceNo(String deviceNo) { String proCode = ""; String lotCode = ""; if (StringUtils.isNotEmpty(deviceNo) && deviceNo.length() == 22) { proCode = deviceNo.substring(3, 6); lotCode = deviceNo.substring(6, 15); } PrAssemblyPlan plan = assemblyPlanDao.selectByDeviceNo(proCode, lotCode); if (plan != null) { plan.setBatchNo(lotCode); } return plan; } public List queryLifeByDeviceNo(String deviceNo) { return deviceLifeDao.selectByDeviceNo(deviceNo); } public List queryLogByDeviceNo(String devoiceNo) { return deviceProductionLogDao.selectByDeviceNo(devoiceNo); } }